Quick model pairing
Decision checklist (answer these to select)
Target throughput:
Peak bottles/min and average bottles/min?
Typical pills per bottle (e.g., 30/60/90/120)?
SKU mix and changeover:
How many SKUs per shift? How often do sizes change?
Product and container:
Capsules #00–#4, tablets Ø5.5–22 mm? Bottle dia. 20–100 mm; height per model limits.
Compliance and documentation:
Need IQ/OQ, FAT/SAT, 21 CFR Part 11, CE, material certs?
Integration:
Standalone vs. in-line with fillers/cappers/labelers? Need reject, vision, serialization?
Space, power, budget:
Available floor space and utilities; CAPEX vs. labor savings.
Video of Pill Counting & Bottle Filling Line
Specifications
| Type | Model | Output (Capacity) | Container Size | Product Size | Notes |
|---|---|---|---|---|---|
| Desktop | NPC-3A | 1000–2000 pcs/min | 15–500 ml | Tablets: max Ø20 mm | Photoelectric sensors; supports capsules/softgels; compact tabletop unit |
| Desktop | NPC-5A | 500–1500 pcs/min | 15–500 ml | Tablets: max Ø12 mm | Photoelectric sensors; space-saving tabletop counter |
| Desktop (Semi-automatic) | NPC-100D | 12–26 vials(bags)/min | Vials/Bags/bottle | As requested; tray Ø400 mm; Capsule capacity examples: Size 00: 100 pcs; 0: 120 pcs; 1: 150 pcs. Tablet examples: Ø6 mm: 150 pcs; Ø8 mm: 100 pcs | Electromagnetic vibration feed; interchangeable counting trays; GMP 304 SS contact surfaces |
| Automatic | NPC-8 | 10–50 bottles/min | Dia. 20–100 mm; Height 50–100 mm | Capsules: #00–#4; Tablets: Ø5.5–22 mm | Multi-lane electrical counting; PLC/IO integration |
| Automatic | NPC-12 | 20–55 bottles/min | Dia. 20–100 mm; Height 40–200 mm | Capsules: #00–#4; Tablets: Ø5.5–22 mm | Multi-lane electrical counting; PLC/IO integration |
| Automatic | NPC-16 | 60–100 bottles/min | Dia. 20–100 mm; Height 40–220 mm | Capsules: #00–#4; Tablets: Ø5.5–22 mm | Multi-lane electrical counting; optional visual inspection; PLC/IO integration |
| Automatic | NPC-24 | 80–150 bottles/min | Dia. 20–100 mm; Height 40–220 mm | Capsules: #00–#4; Tablets: Ø5.5–22 mm | High-throughput multi-lane electrical counting; PLC/IO integration |
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- Engineer will respond within 24 hours
- FAT report and acceptance criteria available before order
- Confidentiality for samples and drawings (NDA available)
FAQ
Q: What products can your pill counters handle?
A: Tablets, capsules, softgels, gummies, and small candies. Suitable for pharmaceutical, nutraceutical, food, and chemical applications.
Q: How do I choose between Desktop and Automatic models?
A: Choose Desktop for labs, pharmacies, and small-batch/multi-SKU work (flexible, compact). Choose Automatic for medium–high throughput lines requiring stable takt time and in-line integration with bottle handling, filling, capping, and labeling.
Q: What’s the typical throughput of each model?
A: Desktop: NPC-3A 1000–2000 pcs/min, NPC-5A 500–1500 pcs/min, NPC-100D 12–26 vials(bags)/min. Automatic: NPC-8 10–50 bpm, NPC-12 20–55 bpm, NPC-16 60–100 bpm, NPC-24 80–150 bpm.
Q: How do I convert pieces/min to bottles/min?
A: bottles/min ≈ pieces/min ÷ pills per bottle. Example: 1500 pcs/min ÷ 60 pills per bottle ≈ 25 bpm.
Q: What tablet/capsule sizes are supported?
A: Tablets typically Ø5.5–22 mm (up to Ø20 mm on NPC-3A, Ø12 mm on NPC-5A). Capsules typically #00–#4 (automatic models).
Q: What bottle/container sizes are supported?
A: Desktop NPC-3A/NPC-5A: 15–500 ml. Automatic models: bottle diameter ~20–100 mm; height ranges depend on model (e.g., NPC-8: 50–100 mm; NPC-12: 40–200 mm; NPC-16/24: 40–220 mm).
Q: Can your machines count gummies and softgels reliably?
A: Yes. Ensure samples are provided for flowability checks; we validate counting performance with your products before order.
Q: How accurate are the machines?
A: The systems are designed for high counting precision. We recommend verification with your samples and provide FAT acceptance criteria to confirm performance prior to shipment.
Q: Do you provide sample testing and acceptance criteria?
A: Yes. We can test your products on our machines, and share FAT reports and acceptance criteria before order.
Q: How fast are changeovers and how easy is cleaning?
A: Desktop units emphasize quick setup and simple cleaning. Automatic units feature tool-less quick-release parts engineered for efficient changeovers; actual time depends on SKU changes and accessories.
Q: What materials and compliance standards do you follow?
A: ISO9001-certified manufacturing; GMP- and CE-conscious design. Contact surfaces are stainless steel where specified (e.g., NPC-100D lists 304 SS contact surfaces).
Q: Can your counters integrate into a full bottling line?
A: Yes. Automatic counters support integration with unscrambling/feeding, filling, capping, sealing, labeling, coding, and inspection/rejection equipment.
Q: Do you support IQ/OQ and documentation for regulated environments?
A: We can support documentation needs including IQ/OQ and FAT/SAT. Please specify your compliance requirements (e.g., CE, material certificates) during inquiry.